Plastic exhaust air scrubber

MAALS exhaust air scrubber for laboratories, horizontal design

MAALS

Exhaust air scrubber for laboratories, schools and medical facilities

The use of deep-drawn plastic components enables a significant reduction in costs whilst simultaneously upgrading the technical specifications and further developing our best-selling laboratory scrubber.

Standard installation of a text and control panel to display the laboratory scrubber’s operational and fault messages. The supplied 5m connection cable between the PLC control system and the text/control panel also allows for optional installation in the fume cupboard frame, pillars or fume cupboard door.

Manufacture and development of the complete laboratory exhaust air scrubber, including the control system, in-house. Use of German brand-name products for electrical components, e.g. Siemens, Bürkert, Brinkmann, Wago, Wieland.

Enhanced safety through the standard installation of a pressure reducer in the fresh water supply line.

Provision of scrubber-specific documentation in PDF format for convenient processing and archiving of the respective order.

Alternative to this:: Gas scrubber, vertical design
or Laboratory scrubber as an under-counter unit

Plastic exhaust air scrubber:
Air scrubber operation

Simple operation, full control

Monitoring of the waste water and fresh water system and optional transmission of status messages from the exhaust air scrubber to your building management system.

Air scrubber MAALS

Flexible application

Easy to install thanks to a weight reduction of up to 20 kg and optimisation of the optionally available installation kit.

Air scrubber pump

High-quality plastics

Highly resistant plastic components made from PP and PVC, standard pressure reducer in the fresh water supply and German brand-name products for electrical components.

Details:

The air scrubber in horizontal design,

type MAALS, can be integrated into the top section of the extractor as an additional element. The washing principle, utilising a newly developed bell-shaped base, is characterised by particularly high efficiency with very low water and energy consumption.

The washing principle:

The water, which acts as the washing fluid, is distributed across the bell-shaped base by a maintenance-free, low-noise circulation pump. The air extracted from the fume cupboard is passed through this bell-shaped base and, in combination with the washing water, creates a very strong bubbling effect, through which our exhaust air scrubber achieves separation rates of up to 96% of pollutants.

How it works:

The MAALS-type absorption system operates fully automatically and is virtually maintenance-free. The exhaust air scrubber is controlled via a compact programmable logic controller. The washing water is automatically topped up and replenished via a level control system, which also provides start-up and dry-run protection for the pump. The contaminated washing water is discharged via a motorised ball valve with a large, unobstructed cross-section (standard version).

  • Air scrubber display
  • Air scrubber bell element
  • Sample collection

The equipment variants:

The MAALS absorption system is available in several variants:

  • Conductivity monitoring
    The electrical conductivity of the water is continuously monitored. The wash water is discharged when a preset limit value is reached.
  • pH monitoring
    Discharge occurs when a preset pH value is reached.
  • pH regulation
    The wash water is neutralised using a pH dosing system so that it can be discharged into the sewage system at a neutral pH.

The results:

The MAALS absorption system achieves above-average separation efficiency for pollutants. This has been confirmed on multiple occasions by an independent, state-accredited institute.

Technical data:

Type > MAALS 1 MAALS 2 MAALS 3

Material PP PP PP
W × H × D 965 x 550 x 690 mm 1256 x 550 x 690 mm 1480 x 700 x 690 mm
Capacity 600 – 900 m³/h 800 – 1200 m³/h 1200 – 1800 m³/h
Pressure drop 485 – 765 Pa 450 – 760 Pa

Air connections:
Air inlet 1 spigot Ø 200 mm (centred)
or 2 nozzles Ø 200 mm
1 spigot Ø 250 mm (centred)
or 2 nozzles Ø 200 mm
1 spigot Ø 250 mm (centred)
or 2 nozzles Ø 200 mm
Air outlet 1 spigot with flange Ø 250 mm

Water connections:
Water inlet ILA plug system d=10 mm, max. 3 bar
Water outlet PVC connection socket DN32 or hose connector 11/4"

Electrical connections:
Power supply 230 V/50 Hz AC IN = 1.25 A/PN = 0.20 kW
Start-up contact potential-free external normally open contact, rated for at least 24 V DC (to be provided by the customer)
Monitoring Operating and fault signals for connection to customer-supplied indicator lights (230 V/max. 0.1 A)